Deep Draw Metal Stamping Service
High quality deep draw metal stamping parts from SENYO for prototypes and production parts.
- Free Design Review DFM Report
- 24/7 Technical Support
- Fast Turnaround and Cost Effective
What is Deep Draw Metal Stamping?
Deep Draw Metal Stamping is a manufacturing process that forcefully inserts metal plates into a mold, using the mold to stretch the material into its final shape. Its main advantage is the ability to quickly and effectively create complex shapes. This type of stamping may be an ideal choice as it can almost adapt to any design constraints, and deep draw metal stamping parts are more durable than stamped parts because they will wear out slightly during the production process.
Advantages and Disadvantages of Deep Draw Metal Stamping
Advantages:
- Mass production
Stretching can quickly and effectively produce a large number of high-quality parts. This makes it an attractive choice for businesses to create many products in a short period of time.
- Flexibility in material selection:
The advantage of deep drawing is that various types of materials can be used. If you try to reduce costs or improve product quality by switching from one metal type to another, this may be particularly beneficial
- Adapt to complex designs
Deep stamping can easily create complex parts without design limitations. This makes it a great choice for businesses to have unique or customized metal parts without spending extra money on design fees
Applicable Materials
Deep Draw Metal Stamping have a wide range of applications and can be carried out on various metals. The most commonly used materials include:
- Stainless Steel: renowned for its corrosion resistance and strength.
- Aluminum: Lightweight and highly ductile, it is an ideal material for complex shapes.
- Carbon Steel: balancing durability and plasticity.
- Copper: Known for its excellent conductivity, it is commonly used in electrical components.
- Brass: often chosen for its beauty and corrosion resistance.
Design Consideration
- The inner diameter of the section of the part formed by deep drawing should be controlled between 5mm-500mm (0.2-16.69in).
- The maximum longitudinal length of deep stretching is 5 times the inner diameter of the part section.
- The longer the longitudinal length of the part, the thicker the metal sheet. Otherwise, surface tearing may occur during the processing, as the thickness of the metal sheet gradually decreases during the stretching process.
- The shape of deep draw metal stamping parts should strive for simplicity and symmetry.
- Try to avoid having a small diameter and a large depth, otherwise not only do multiple sets of molds need to be drawn multiple times, but it is also prone to waste products.
- The bottom and sidewalls of the stretched part, as well as the flanges and sidewalls, should have sufficient rounded corners.
Applications For Deep Draw Metal Stamping Services
Beverage can: The cylindrical and smooth surface of the beverage can is achieved through deep drawing and stamping technology.
Cooking pots: The deep seamless structure of many cooking pots is the result of this method.
Fire extinguisher casing: The durable and seamless casing of a fire extinguisher is usually manufactured using deep drawing and stamping technology.
Camera metal casing: Many protective metal casings for cameras and photography equipment are made using this process.
Spray can: the familiar shape and design of spray can is the direct result of deep drawing and stamping.
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No matter if you have any needs in sheet metal, whether it’s prototypes or mass-produced parts, we will do our best to meet your requirements. Please give us a chance to start our journey.